Services &
Solutions
ControlWorx Services is equipped to support your
project and turnaround needs. Our engineers are
available to offer comprehensive, integrated solutions designed to meet the
toughest process control challenges. Along with analysis of systems,
design and engineering, turnaround and asset management, installation and
training, we can provide turnkey support for almost any process control and
instrumentation project.
Lifecycle Services
For 40 years,
Lifecycle Services has been a provider of trusted expertise
for reliability-centered control valve maintenance. A network of local business
partners, service centers, manufacturing sites, and sales representatives puts
experienced professionals when and where you need it. Highly skilled Fisher
Certified Technicians provide effective maintenance, helping increase valve
reliability, efficiency, and process availability through flexible, local
service. Lifecycle Services Quick Link Chart
Control System
Services
ControlWorx, LLC has extensive experience
in supporting process control systems and offers a wealth of services that focus
on enhancing the reliability, functionality, and continued operation of your
control systems. As an Emerson Automation Solutions Emerson Impact Partner, our
staff is factory trained and certified. Whether you are looking for assistance
with a small addition of several control loops, or you are designing a
grass-roots facility and are looking for complete services for control system
design, programming, hardware and software checkout, documentation, startup
support, and planned preventive maintenance.
Control System
Services including engineering, configuration, simulation, installation and
startup, upgrades and migrations, on-demand and preventive maintenance services,
smart instrumentation, flow measurement and calibration services, industrial bus
and wireless communications. Certified systems engineers for Emerson Automation Solutions Systems (DeltaV, PROVOX, RS3, AMS Device Manager, Fisher ROC/FloBoss,
Bristol), Rockwell Systems (Allen-Bradley PLC), and experience with various
other systems.
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Reliability
Solutions Services
Reliability Solutions’ proven field methodologies employ accurate vibration
diagnostic techniques based on sound engineering principles. This ensures the
most accurate and reliable diagnostic conclusions available for your rotating
equipment.
ControlWorx Actuation & Valve Services
Providing
shop and on-site valve repair and related services to the utilities, chemical
processing, petro-chemical processing, oil refining, marine service and many
other industry support activities. Whether in the shop or the field, we are
fully equipped for fast, accurate, and cost effective repair of your block
valves. We are also fully equipped to repair and service all sizes of gate,
globe, check, ball, butterfly and plug valves. We not only repair low pressure
bolted bonnet block valves, we specialize in 900 through 4500# pressure seal
bonneted block valves.
AOV & MOV Valve Repair offers the depth and expertise of factory-certified
technicians specializing in the repair of ALL types and brands of automated
valves. Automated valve repair and diagnostic services can be done on-site or in
one of our ControlWorx repair facilities. We specialize in troubleshooting and
problem identification will all valve related instrumentation smart, digital and
traditional.
Critical Service Isolation Valve Repair - Specializing in the Repair of Critical
Service Isolation Valves
In addition to general valve and actuator repair, ControlWorx LLC offers
specialized repair for critical service isolation valves.
Current capabilities allow for the following list of repair and testing
services:
- Delayed
Coker Switch Valves
- Delayed Coker and Ethylene Service Isolation Valves
- Critical Service Bellowseal Globe Valves
- HF Acid Service Valves – All Valve Types
- WKM PowRSeal Gate Valves
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Pressure-Seal Bonnet Gate, Globe, and Check Valves
- Critical Service Triple Offset Butterfly Valves
- Metal-Seated Ball Valves
- Oxygen & Chlorine Degreasing Facilities (Clean-Room) |
Nuclear Valve
Services
ControlWorx offers
services to the nuclear industry that extend beyond the traditional management
and maintenance approach. These services include
Project Outage and Turnaround Management, PM
optimization services, AOV diagnostic testing and maintenance, and MOV
diagnostic testing and maintenance.
Our unique methodology begins with extensive and detailed pre-outage planning
process which challenges each work order to validate their actual intent
ensuring both predictable outage performance and better equipment reliability.
The transition from pre-outage activities to outage execution is designed to
allow tasks to be executed by our full-time factory trained technicians with a
one-touch, integrated valve team concept. This concept means the same team of
technicians executes the entire work-scope ranging from instrument, actuator,
and valve body repairs to diagnostic testing.
Offshore Valve Services
ControlWorx can help improve reliability and performance of your equipment
across the Gulf of Mexico. Our experience, record keeping, and dedication to
detail are proven to be effective. The skills of our technicians are directly
related to our success. Our technicians are highly skilled and trained persons
on a variety of equipment. This equipment starts with instrumentation, controls
and control valves, to pressure safety valves and then to greasing / flushing
and mechanical, of your production valves. Our best practice is to work from
higher skilled requirements through to lower skilled devices, not the other way
around. In other words, we don’t use valve greasing labor to check out,
calibrate and repair instrumentation, controls and control valves.
Liquid Level Gage / Sight Glass -
Specializing in Repair of Level Gauges of all Types
Our ControlWorx LLC facilities are fully staffed and prepared to service all of
your level gage needs. Our experience ranges from general service direct-reading
process liquid level gages to more complex high-pressure steam applications and
associated instrumentation. ControlWorx LLC also employs several certified
welders for repair and fabrication of bridle assemblies. As with all our
services, level gage services are represented by the highest quality workmanship
and testing equipment in the industry. We specialize in service of products such as
Clark Reliance, Diamond,
Penberthy,
Daniel,
Yarway,
Jerguson
and
Quest Tec
Solutions (QTS).
A brief list of level gage services includes:
- On-site
surveys
- Bridle fabrication and repair
- Machining and NDE as applicable
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- Hydrostatic
and pneumatic pressure testing to OEM specifications
- Positive material identification (PMI)
- Bolt-torque (manual and hydraulic)
- Comprehensive historical data management utilizing our Global
Valve Tracking system (GVT) |
Project Outage &
Turnaround Management
ControlWorx can provide
onsite staff to assess, plan, document and execute your next turnaround by
utilizing our proven best practices. We will help you to improve and maintain
your equipment to maximize Process Performance.
Project & Outage Management provides temporary onsite trained personnel
including project managers, application engineering, instrument and electrical
technicians capable of piping, tubing, conduit, welding, removal and
reinstallation of instruments and valves.
EngineWorx Engine & Compressor Control Services
EngineWorx distributes and services quality products for the Oil and Gas
Producer. Established in 1933, our company is aligned with industry's top tier
manufactures and provides quality, professional, accredited shop and field
services. Our extensive in-shop services are tailored for your specific
application. Backed by years of application expertise and support, our service
professionals can provide insight into your process to maximize operations
throughout your plant lifecycle. Our strategically located Service Centers house
state-of-the-art equipment to provide the most comprehensive service needed to
address product issues.
Asset ManagementTM
Services
Our Asset Management offering brings this service to your site with a full time
resident solutions provider.
Asset Management is a proven step by step process to reduce maintenance costs,
improve process control in order to increase our client’s profitability.
Providing on-site staff to improve and/or maintain equipment and process
performance with proven best practices. Outage and shut-down management provides
on-site trained
personnel including project managers, application engineering, instrument and
electrical technicians
capable of piping, tubing, conduit, welding, removal and reinstallation of
instruments and valves.
ControlTrax®
Tracking support documentation - budget estimates to handle small
jobs and large jobs.
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Asset Optimization: Regulatory Device Diagnostics
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Control Systems: Design, Integration and Field Maintenance
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Loop Diagnostics: AMS SuiteTM: Intelligent Device Manager Services
LoopWatch®
Examining the performance of each loop to see if the variability is within the
limits.
Disaster
Recovery Services
Following natural disasters or catastrophic incidents, our team of
recovery professionals is capable of rapid deployment, assessment, procurement,
repair, re-installation and
start-up of essential equipment to quickly and safely restore production
capability.
Educational Services
- Maximize Your Investment
John H. Carter Company Educational Services Specializes in Factory Certified
Training by
Emerson. Courses include Valve and Instrumentation Engineering and Technician
Level Schools, Operation
and Maintenance for the Oil and Gas Industry, Process Control and Loop Tuning,
DeltaVTM , Control Systems
and FIELDVUE® Digital Valve Controllers using ValveLink® and AMS Diagnostic
Software, AMS SuiteTM:
Intelligent Device Manager.
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